Kaizen Certification MCQs
Kaizen Certification MCQs
Our team has conducted extensive research to compile a set of Kaizen Certification MCQs. We encourage you to test your Kaizen Certification knowledge by answering these 60+ multiple-choice questions provided below.
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1: When different departments within an organization are compared, it is referred to as ___________.
A. brainstorming
B. internal benchmarking
C. pareto analysis
D. kanban
2: Which among the following tools makes use of symbols?
A. Matrix diagrams
B. Control charts
C. Flowcharts
D. Check sheets
3: ________is a tool used for establishing a correlation between two sets of variables.
A. A scatter diagram
B. A histogram
C. A PDPC
D. A matrix diagram
4: Who is called the Father of Quality Control?
A. Joseph Juran
B. Dr.D.Edwards Deming
C. Vilfredo Pareto
D. Jiro Kawakita
5: State whether True or False.
A guide acts as a link between the top management and the lower level employees.
A. True
B. False
6: Which of the following techniques was created by Japanese anthropologist Jiro Kawakita?
A. Pareto Charts
B. PDPC
C. Kanban
D. Affinity Diagrams
7: What is Takt Time?
A. The time required to manufacture a product
B. The consideration of customer demands and the time of the demands
C. The time between the order and the delivery of the product
D. None of the above
8: Which traditional Japanese methodology has Kaizen evolved from?
A. Japanese Housekeeping
B. TQM
C. TPM
D. JIT
9: Who is the founder of Kaizen?
A. Dr.D.Edwards Deming
B. Masaaki Imai
C. Shigeo Shingo
D. Joseph Juran
10: JIT manufacturing is best suited for regular and simple production systems because it is primarily a ___________ manufacturing process
A. singular
B. constant
C. repetitive
D. unchangeable
11: State whether True or False
Result oriented thinking is preferred in the West.
A. True
B. False
12: Kaizen is a tool applied in all _______ systems
A. safety
B. Lean
C. Six Sigma
D. PDCA Cycle
13: ________is a process that is followed by understanding the Voice of the Customer (VOC).
A. Implementation of Kaizen
B. 5S
C. Development of a pull system
D. Quality Function Deployment
14: Which of these is not a horizontal line used in control charts?
A. CL
B. MCL
C. UCL
D. LCL
15: State whether True or False.
Kaizen also amends and upgrades product quality, communications, production competence and employee holding.
A. True
B. False
16: State whether True or False.
A check sheet is a diagrammatic representation of the nature and the flow of work in a process.
A. True
B. False
17: State whether True or False.
Lean is made of a lot of "Kaizens" put together.
A. True
B. False
18: By whom was the word Lean coined?
A. Dr.D.Edwards Deming
B. Massachusetts Institute of Technology (MIT) researchers
C. JOseph Juran
D. Masaaki Imai
19: Who introduced the concept of "mass production"?
A. Henry ford
B. Masaaki Imai
C. Joseph Juran
D. Taichi Ohno
20: What does Kanban mean?
A. A card-signal
B. A go ahead signal
C. A warning-signal
D. None of the above
21: State whether True or False.
Kaizen is a function which when done correctly, modifies the workplace, reduces the three MUS namely Muda, Muri and Mura and adds value to each system.
A. True
B. False
22: A process decision program chart should be prepared before implementing any plan especially when:
A. the plan is sizeable and complex
B. the proposed plan has to be finished on schedule
C. there is high cost of failure
D. when there low cost of failure
E. All of the above
23: Who among the following allocates roles and responsibilities to the team members who carry out the Kaizen implementation?
A. Guide
B. Supervisors
C. Team leaders
D. Top management
24: Which of these techniques is a means of organizing disjointed ideas?
A. Tree Diagrams
B. Interrelationship Diagraphs
C. Affinity Diagrams
D. Matrix Diagrams
25: State whether True or False.
Process oriented thinking answers "what" before "how"
A. True
B. False
26: Which of these is an example of the prevention cost?
A. Process audits
B. Reinspection
C. Product replacements
D. Quality planning
27: The data that does not need to be communicated in a Visual Factory environment are:
A. process metrics
B. the name of the employees
C. work instructions
D. general plant information
28: How many wastes are identified by Lean?
A. Only 1
B. 10
C. 8
D. 100
29: Which of the following is also known as the hierarchy diagram?
A. Tree diagram
B. Affinity diagram
C. PDPC
D. Pareto chart
30: Which of the following are the features of a Lean enterprise?
A. No waiting time, no stocks, reduction in the processing time, line balancing
B. Institute training, institute leadership, drive out of fear, break down barriers between staff areas
C. Plan, do, check, act
D. None of the above
31: Who is referred to as the father of Just In Time Management?
A. Shigeo Shingo
B. Taichi Ohno
C. Jiro Kawakita
D. None of the above
32: Which of these is not a use of a Matrix diagram?
A. It can be used to comprehend how groups of items relate to one another or affect one another
B. It can be used to compare the efficiency and effectiveness of the options
C. It can be used to organize disjointed ideas
D. It can be used to compare cause-and-effect relationships
33: Which of these is not a part of the first stage in the implementation of Kaizen?
A. Defining a problem statement
B. Defining a baseline metric
C. Defining an objective
D. Defining the data gathering tools
34: Which of these is not an example of the appraisal cost?
A. Product review
B. Product audits
C. Inspection tests for purchased stock
D. Final inspection
35: Which of these are the two main functions of Kaizen that an organization has to perform apart from the other goals like removal of waste and quality management?
A. Maintenance
B. Cutting down on the workforce
C. Improvement
D. To increase the pressure on the employees
36: ________works well where short term changes and individual cultures need a modification.
A. Kaizen
B. Lean
C. BPR
D. Six Sigma
37: Which Kaizen model is also called Lean Production or Stockless production?
A. Just In Time Management
B. Total Quality Management
C. Total Production Management
D. PDCA Cycle
38: State whether True or False.
Just in Time Management believes in holding buffer stocks.
A. True
B. False
39: Which of these is not an element of standard work?
A. The speed of work matched to the customer demand(Takt time
B. 5S
C. The process ladder to complete a task
D. Material(standard inventory) required by a worker to finish a task
40: _________ means to clear the work area.
A. Sort
B. Set in Order
C. Shine
D. Standardize
41: State whether True or False.
"Poka Yoke" is the tools and methods used to prevent any defect during the production process.
A. True
B. False
42: What does the 80/20 principle state?
A. 20% of the results are produced from 80% of the efforts
B. 80% of the results are produced from 20% of the efforts
C. 80% of the business defects are caused by only 20% of the errors
D. 20% of the business defects are caused by 80% of the errors
43: Which of these levels of Kaizen affects the entire manufacturing process?
A. Work operation Kaizen
B. Process Kaizen
C. Equipment Kaizen
D. Product Kaizen
44: Which among the following tools is used for problem solving?
A. Tree diagram
B. Cause and effect diagram
C. Pareto analysis
D. Histogram
45: What does SOP stand for?
A. Standard Operations Program &nbs
B. Standard Operating Procedure
C. Standard Operations Procedure
D. Standardize Operating Procedures
46: Which among the following tools shows the "critical path" of the "critical" tasks; those tasks that must be completed on time to maintain the projects deadline?
A. Affinity Diagrams
B. Matrix Diagrams
C. PDPC
D. Arrow Diagrams
47: What is a Kaizen event?
A. It is a PDCA cycle
B. It is a concentrated, short term project which is undertaken to improve a procedure
C. It is a management approach for quality control
D. All of the above
48: Which among the following is created in the following manner?
1.First, decide the importance of each criterion, assign numerical weights.
2.Then rate each option according to the intensity of the correlation with the criteria or according to how well it meets the criterion.
3. Finally, combine all ratings for a final ranking of the options numerically.
A. Interrelationship Diagraph
B. Matrix Diagram
C. Tree Diagrams
D. Prioritization matrix
49: Which Kaizen model is also described as "medical science of machines"?
A. Just In Time Management
B. Total Quality Management
C. Total Production Management
D. PDCA Cycle
50: __________helps to locate the wastes in the value chain.
A. QFD
B. Value Stream Mapping
C. A histogram
D. Kanban
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